ISO 9000:2000 ISO 9001:2000 ISO 9001: 2008 Quality management system Different Quality Management Systems Standard for Laboratory Quality Systems QMS for medical devices and related services Good Manufacturing Practice for manufacturers of medical goods Quality Management System for all organisations QMS for aerospace industry QMS for automotive industry Capability Maturity Model for software development ISO 9001:2000 TL 9000 GMP AS 9000 ISO/IEC 17025 CMM ISO 13485:2003 ISO/TS 16949 QMS in the telecommunication sector www.iei.liu.se/content/1/c6/09/62/40/QMS_miljo.ppt Core principles of QMS nStandardised and documented processes qDocuments that describe what is done in the organisation to identify and achieve the customers’ requirements q nConformance qAn audit trail, so that it is possible to see the system working as described in the documents q nMonitoring and measurement qRecords to prove that it has been working according to plan nImprovement! www.iei.liu.se/content/1/c6/09/62/40/QMS_miljo.ppt Implementation strategy vs. maturity of quality management Maturity of quality management Low level High level Implementation strategy Standardising practice Business as usual Business as usual Practising standard Radical change Development www.iei.liu.se/content/1/c6/09/62/40/QMS_miljo.ppt ISO nsome 157 national Standard institutes na non-governmental organization nits members are not delegations of national governments nvoluntary standards on technology nonly standards required by the market ncentral secretariat in Geneva, Switzerland nISO's national members pay subscriptions that meet the operational cost of ISO's Central Secretariat jet2 www.iei.liu.se/content/1/c6/09/62/40/QMS_miljo.ppt www.iso.org ISO 9000 and quality management nQuality refers to all those features of a product (or service) which are required by the customer. nQuality management means what the organization does to: nensure that its products or services satisfy the customer's quality requirements and ncomply with any regulations applicable to those products or services nenhance customer satisfaction, and nachieve continual improvement of its performance. n nISO 9000 – generic standards nGeneric means that the same standards can be applied: nto any organization, large or small, whatever its product or service, nin any sector of activity, and nwhether it is a business enterprise, a public administration, or a government department. n n„Boosting quality to differentiate yourself from the competition“ ???? www.iso.org/iso/ims-alerts_9001_14001_overview.ppt ISO 9000 nAn international set of standards for quality management. nApplicable to a range of organisations from manufacturing to service industries. nISO 9001 applicable to organisations which design, develop and maintain products. nISO 9001 is a generic model of the quality process that must be instantiated for each organisation using the standard. Management systems in general and ISO 9000 nTo be really efficient and effective, the organization can manage its way of doing things by systemizing it. nNothing important should be left out. n Everyone should be clear about who is responsible for doing what, when, how, why and where. nManagement system standards provide the organization with an international, state-of-the-art model to follow. nnot product standards. n nISO 9000 family standards nThey are not product standards nThey are not service standards. nThey are process standards. nThey can be used by product manufacturers and service providers. n www.iso.org/iso/ims-alerts_9001_14001_overview.ppt Hierarchy of Quality Jehlanový diagram Quality Management Quality Assurance Quality Control Advanced Auditing covers QA and QM more effectively Basic “conformance” auditing covers QC level ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ _______________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ _______________________________________________________________________________ ISO 9000:2000 Family ISO 9000 ISO 9001 Technical Reports ISO 9004 ISO 19011 ISO 10012 Audits Measurement Guidelines Quality management systems - Requirements Quality management systems - Fundamentals & vocabulary Quality management systems - Guidelines for performance improvement Annexes A & B for information only www.us.bureauveritas.com/.../ISO+9001+2008+new+version.ppt ISO 9001 gives the requirements for what the organization must do to manage processes affecting quality of its products and services. There are 16 other standards in the family that can help an organization on specific aspectssuch as performance improvement, auditing, training… The ISO 9000 Series of Standards nSpecifies terminology and describes quality management systems nWas initially released in 2000 along with ISO 9001, but was updated in 2005 per the normal 5 year ISO review period 9004_2000_185x275.jpg 9000_2005_185x275.jpg 9001_2000_185x275.jpg ISO 9000 ISO 9001 ISO 9004 •Specifies requirements for a quality management system •Was expected to be updated in 2005, but because of a 3 year transition period from the 1994 version to the 2000 version, revision was delayed until 2008 •The aim is improvement of the performance of the organization and satisfaction of customer and other interested parties. •This standard is currently under revision and expected to be released with major changes in 2009. nThe ISO 9000 “Family” nISO 9000:2005 Quality management - Fundamentals and vocabulary nISO 9001:2000 Quality management systems - Requirements nISO 9004:2000 Quality management systems - Guidelines for performance improvements nISO 10006:2003 Quality management - Guidelines for quality management in projects nISO 10007:2003 Quality management systems - Guidelines for configuration management nISO 10012:2003 Measurement management systems - Requirements for measurement processes and measuring equipment nISO 19011:2002 Guidelines for quality and/or environmental management systems auditing n The ISO Survey www.iso.org/iso/ims-alerts_9001_14001_overview.ppt The ISO Survey (cont.) nThe worldwide total of certificates to ISO 9001:2001 at the end of 2007 was 951 486. nThis was increase of 6 % over 2006 when the total was 896 929 certificates. nCertificates had been issued in 175 countries compared to 170 the previous year. www.iso.org/iso/ims-alerts_9001_14001_overview.ppt www.iso.org Benefits of ISO 9001 and ISO 9004 nInternational, expert consensus on state-of-the-art practices for quality and total quality (ISO 9004) management. nCommon language for dealing with customers and suppliers worldwide in B2B. nIncrease efficiency and effectiveness. nModel for continual improvement. nModel for satisfying customers and other stakeholders. nBuild quality into products and services from design onwards. nIntegrate with global economy. nSustainable business nUnifying base for industry sectors nQualify suppliers for global supply chains nTechnical support for regulations nTransfer of good practice to developing countries nTools for new economic players nRegional integration nFacilitate rise of services n www.iso.org/iso/ims-alerts_9001_14001_overview.ppt ISO 9001:2000 Process Approach PROCESS “set of interrelated or interacting activities which transforms inputs into outputs INPUT OUTPUT RESOURCES CONTROLS PRODUCT PROCESS EFFICIENCY Relationship between the result achieved and the resources used PROCESS EFFECTIVENESS Extent to which planned activities are realized and planned results achieved A desired result is achieved more efficiently when activities and related resources are managed as a process www.us.bureauveritas.com/.../ISO+9001+2008+new+version.ppt Process-based quality Define product Define processes Organization and management Develop product Assess product quality Assess processes quality Quality OK? Improve product Standardise product yes no nProcesses Include: nManagement nResources nProduct realization nMeasurement Process Analysis: Should be driving force for defining amount of documentation, taking into account the requirements of ISO 9001:2000 Base of process approach Policy Planning Implementation and operation Performance assessment Improvement Management review ►ISO ISO 9001:2000, 9001:2008, ISO 9004:2000 and ►ISO 14001:2004 & OHSAS 18001:2007 standards are based on PDCA (Deming „plan do check act circle“) concept, therefore having similar structure www.us.bureauveritas.com/.../ISO+9001+2008+new+version.ppt As the Management Systems mature, effective use of the Deming Cycle will ensure continual improvement Ramp of Improvement Revisioning standards and ISO 9000 nall standards are subjects to periodic review = to determine whether it is still relevant, whether it needs to be updated or whether it should be discarded nthe review period is around 5-6 years nfor ISO 9001 it is designed such that whenever there are significant changes to be done (major revision) the next revision will be less significant (minor) nsince the revisions issued in 2000 (implemented in individual countries until 2003) were major, the next one will be minor = changes are more based on the clarification of the existing requirements rather than including new ones q n www.us.bureauveritas.com/.../ISO+9001+2008+new+version.ppt ISO 9001:2000 and 2008 revision - changes nReinforcement of Control over outsourced processes that affect product conformity to requirements nManagement representative has to be a member of the organization management and not an external individual nCompetence of all personnel affecting conformity to product requirement must be controlled by the organization nAdditional guidance to explain the different methods on measuring and monitoring customer satisfaction nFor internal audits, the management of the audited unit must ensure that necessary corrections and corrective actions are taken nClarification that information systems are included as part of the company infrastructure, and therefore the management system nNew requirement to review the effectiveness of corrective and preventive actions n www.us.bureauveritas.com/.../ISO+9001+2008+new+version.ppt Example of changes nISO 9001: 2000 q…The design and implementation of an organization's quality management system is influenced by varying needs, particular objectives, the products provided, the processes employed and the size and structure of the organization… nISO 9001: 2008 q…The design and implementation of an organization‘s quality management system is influenced by: its business environment, changes in that environment, or risks associated with that environment; its varying needs; its particular objectives; the products it provides; the processes it employs; its size and organizational structure... qThis International Standard can be used by internal and external parties, including certification bodies, to assess the organization‘s ability to meet customer, statutory and regulatory requirements applicable to the product, and the organization’s own requirements. nFor the 1st time the word risk appears in ISO 9001 New in ISO 9001:2008 Text slightly changed in ISO 9001:2008 www.us.bureauveritas.com/.../ISO+9001+2008+new+version.ppt Outsourcing is one area where significant clarification has been added, with three additional notes to help the user with interpretation. In several places the term "product quality" has been replaced with "conformity to product requirements", putting the emphasis on conformity. www.iso.org/iso/ims-alerts_9001_14001_overview.ppt ISO 9001:2008 nWhen will ISO 9001:2008 certifications be valid? n q1 year (Nov 15, 2009) after publication of ISO 9001:2008 all accredited certifications issued shall be to q ISO 9001:2008. q q24 months (Nov 15, 2010) after the publication of q ISO 9001:2008, any existing certification issued to q ISO 9001:2000 will not be valid the9000store.com/.../ISO9001-2008StandardUpdates.ppt ISO 9001:2000 Quality Management Systems – Requirements nStructural Content of the Standard qForeword qIntroduction q1. Scope q2. Normative reference q3. Terms and Definitions q4. Quality Management System q5. Management Responsibility q6. Resource Management q7. Product Realization q8. Measurement, Analysis and Improvement nStandards are the key to effective quality management. nThey may be international, national, organizational or project standards. nProduct standards define characteristics that all components should exhibit e.g. a common programming style. nProcess standards define how the software process should be enacted. Quality assurance and standards nIntroduction q0.1 General q0.2 Process approach q0.3 Relationship with ISO 9004- “consistent pair” q0.4 Compatibility with other Management Systems n1 Scope q1.1 General q1.2 Application n2 Normative Reference qISO 9000:2000 Quality Management Systems -Fundamentals and Vocabulary n3 Terms and Definitions qAs provided in ISO 9000:2000 Quality Management Systems - Fundamentals and Vocabulary qWherever the term “product” is used, it can also mean “service” qSUPPLIER à ORGANIZATION à CUSTOMER q q qwww.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt n ISO 9001:2000 Quality Management Systems – Requirements n n4 Quality management system q 4.1 General requirements q 4.2 Documentation Requirements n4.1 General requirements qThe organization shall establish, documents, implement and maintain a quality management system and continually improve its effectiveness in accordance with the requirements of this International Standard. n a) identify the processes needed for the quality management system and their application throughout the organization (refer clause 1.2 Application) n b) determine the sequence and interaction of these n processes n c) determine criteria and methods needed to ensure that both the operation and control of these processes are effective n q qwww.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt ISO 9001:2000 Quality Management Systems Requirements n4.1 General requirements n d) ensure the availability of resources and information necessary to support the operation and monitoring of these processes n e) monitor, measure and analyze these processes, and n f) implement actions necessary to achieve planned results and continual improvement of these processes n n These processes shall be managed by the organization in accordance with the requirements of this International Standard. n ISO 9001:2000 Quality Management Systems Requirements www.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt n4.2 Documentation requirements q 4.2.1 General q 4.2.2 Quality Manual q 4.2.3 Control of documents q 4.2.4 Control of records q n4.2.1 General nThe quality management system documentation shall include: n a) a quality policy and quality objectives, (documented statements) n b) a quality manual n c) documented procedures required by this International Standard, i.e. the following: n 4.2.3 Control of documents n 4.2.4 Control of records n 8.2.2 Internal Audit n 8.3 Control of nonconforming product n 8.5.2 Corrective Action n 8.5.3 Preventive Action n d) documentation as required by the organization to ensure the effective planning, operation and control of its processes, and n e) records required by this International Standard n (ref. 4.2.4) ISO 9001:2000 Quality Management Systems Requirements www.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt Typical Quality Management System Documentation Hierarchy Ref. ISO/TR 10013 - Guidelines for quality management system documentation A. Includes the scope of the QMS, including details of and justification for any exclusions, documented procedure (or reference to them), description of the interaction between the processes of the QMS. B. Describes the interrelated processes and activities required to implement the quality management system. Required where specified by the standard & where needed by the organization to ensure the effective planning, operation and control of its processes C. Consists of detailed work documents. Document Contents Quality manual (Level A) Quality Management System Procedures (Level B) Work instructions and other documents for quality management system (Level C) Note 1 The number of levels may be adjusted to meet the organization’s needs. Note 2 Forms may be applicable at all levels of hierarchy www.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt Quality Manual nMinimum content specified in Clause 4.2.2 nScope of the Quality Management System, including details of and justification for any exclusions nDocumented procedures established for the QMS, or references to them nDescription of the interaction between processes of the QMS n nStructure of the manual is a decision for the organization based on: nOrganization’s size nOrganization’s complexity nOrganization’s culture nControlled in accordance with the requirements of Clause 4.2.3 elsmar.com/pdf_files/ISO%209001-2000.ppt Additional Documentation nProcess maps, process flow charts,and/or process descriptions nOrganization charts nSpecifications nWork and/or test instructions nProduction schedules nApproved suppliers lists nTest and inspection plans nQuality plans elsmar.com/pdf_files/ISO%209001-2000.ppt Records nRequirements for control of records are different from those for other documents nAll records have to be controlled in accordance with the requirements of Clause 4.2.4 nOrganization are free to develop records that may be needed to demonstrate conformity of their processes, products, and QMS elsmar.com/pdf_files/ISO%209001-2000.ppt Required Records (1 0f 2) nManagement reviews (5.6.1) nEducation, training, skills and experience (6.2.2e) nEvidence that the realization processes and resulting product fulfill requirements (7.1d) nDesign and development inputs (7.3.2) nResults of design and development reviews (7.3.4) nResults of design and development verification nResults of design and development validation nResults of review of design and development changes (7.3.7) elsmar.com/pdf_files/ISO%209001-2000.ppt Required Records (2 of 2) nResults of supplier evaluations (7.4.1) nTo demonstrate process validity where output cannot be measured (7.5.2d) nThe unique identification of a product (7.5.3) nCustomer property (7.5.4) nBasis for calibration of measuring equipment (7.6a) nResults of calibration (7.6) nInternal audits (8.2.2) nRelease of product (8.2.2) nNonconforming product (8.3) nResults of corrective action (8.5.2) nResults of preventive action (8.5.3) elsmar.com/pdf_files/ISO%209001-2000.ppt ISO 9001:2000 Quality Management Systems Requirements n5 Management responsibility q 5.1 Management Commitment q 5.2 Customer Focus q 5.3 Quality Policy q 5.4 Planning §5.4.1 Quality objectives §5.4.2 Quality management system planning q 5.5 Responsibility, Authority and Communication §5.5.1 Responsibility and authority §5.5.2 Management representative §5.5.3 Internal Communication q 5.6 Management review §5.6.1 General §5.6.2 Review input §5.6.2 Review output § n q q www.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt n6 Resource management q 6.1 Provision of resources q 6.2 Human Resources §6.2.1 General §6.2.2 Competence, awareness and training q 6.3 Infrastructure q 6.4 Work environment q ISO 9001:2000 Quality Management Systems Requirements www.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt n7 Product realization q 7.1 Planning of product realization q 7.2 Customer-related processes §7.2.1 Determination of requirements related to the product §7.2.2 Review of requirements related to the product §7.2.3 Customer communication q 7.3 Design and development § 7.3.1 Design and development planning § 7.3.2 Design and development inputs § 7.3.3 Design and development outputs § 7.3.4 Design and development review § 7.3.5 Design and development verification § 7.3.6 Design and development validation § 7.3.7 Control of design and development changes q q q ISO 9001:2000 Quality Management Systems Requirements www.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt n7 Product realization (cont’d) q 7.4 Purchasing §7.4.1 Purchasing process §7.4.2 Purchasing information §7.4.3 Verification of purchased product q7.5 Production and service provision § 7.5.1 Control of production and service provision § 7.5.2 Validation of processes for production and service provision § 7.5.3 Identification and traceability § 7.5.4 Customer property § 7.5.5 Preservation of product q 7.6 Control of monitoring and measuring devices § q q q ISO 9001:2000 Quality Management Systems Requirements www.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt n8 Measurement, analysis and improvement q 8.1 General q 8.2 Monitoring and measurement § 8.2.1 Customer satisfaction § 8.2.2 Internal audit § 8.2.3 Monitoring and measurement of processes § 8.2.4 Monitoring and measurement of product § 7.5.5 Preservation of product q 8.3 Control of nonconforming product q 8.4 Analysis of data q 8.5 Improvement §8.5.1 Continual Improvement §8.5.2 Corrective action §8.5.3 Preventive action § q q q ISO 9001:2000 Quality Management Systems Requirements www.lacpa.org.lb/Includes/Images/Docs/MT/BK132.ppt Processes must be monitored and measured - Measurement categories that need to be considered are: ØQuality: Does the process consistently produce desired outputs? ØDelivery: Does the process consistently deliver the outputs on time? ØEfficiency: Does the process produce and deliver the outputs using the least amount of resources necessary ØOthers such as Cost, Safety, Regulatory Compliance, etc. Too often only one of these categories is applied and that misleads management into thinking that everything is alright. nEncapsulation of best practice- avoids repetition of past mistakes. nThey are a framework for quality assurance processes - they involve checking compliance to standards. nThey provide continuity - new staff can understand the organisation by understanding the standards that are used. Importance of standards Quality planning nA quality plan sets out the desired product qualities and how these are assessed and defines the most significant quality attributes. nThe quality plan should define the quality assessment process. nIt should set out which organisational standards should be applied and, where necessary, define new standards to be used. Review functions nQuality function - they are part of the general quality management process. nProject management function - they provide information for project managers. nTraining and communication function - product knowledge is passed between development team members. Quality reviews nThe objective is the discovery of system defects and inconsistencies. nAny documents produced in the process may be reviewed. nReview teams should be relatively small and reviews should be fairly short. nRecords should always be maintained of quality reviews. nComments made during the review should be classified qNo action. No change to the software or documentation is required; qRefer for repair. Designer or programmer should correct an identified fault; qReconsider overall design. The problem identified in the review impacts other parts of the design. Some overall judgement must be made about the most cost-effective way of solving the problem; nRequirements and specification errors may have to be referred to the client. Review results ISO 9001 (or 9004) certification and registration; accreditation nCertification is known in some countries as registration. nIt means that an independent, external body has audited an organization's management system and verified that it conforms to the requirements specified in the standard (ISO 9001 or ISO 9004). nAccreditation is like certification of the certification body. nIt means the formal approval by a specialized body - an accreditation body - that a certification body is competent to carry out ISO 9001:2008 or ISO 14001:2004 certification in specified business sectors. nCertificates issued by accredited certification bodies - and known as accredited certificates - may be perceived on the market as having increased credibility. n nISO does not carry out certification or accreditation and does not issue or approve certificates. www.iso.org/iso/ims-alerts_9001_14001_overview.ppt Certification of ISO 9000 (or other standards at all) nCertification is not a requirement of ISO 9001 or ISO 9004. nThe organization can implement and benefit from an ISO 9001 or ISO 9004 system without having it certified. nThe organization can implement them for the internal benefits without spending money on a certification programme. nCertification is a decision to be taken for business reasons: n qif it is a contractual, regulatory, or market requirement, qIf it meets customer preferences qit is part of a risk management programme, or qif it will motivate staff by setting a clear goal. www.iso.org/iso/ims-alerts_9001_14001_overview.ppt