CRIZZLING - A PROBLEM IN GLASS CONSERVATION Robert H. Brill, The Corning Museum of Glass, Corning, N.Y. 14830, USA 1. INTRODUCTION Crizzled glasses are familiar to all curators or collectors who have handled much early English or European glass, the word 'crizzled' being used to describe the appearance of certain glasses which have a diminished transparency owing to very fine surface crazing. A typical example is illustrated in Figure 1. Under the microscope, a network of fissures can be seen clearly on the surfaces of such glasses, as shown in Figure 2. On those glasses which are most severely afflicted, small bits of glass may have spalled away. The effect is the result of unstable chemical compositions which render the glasses susceptible to chemical attack by water, usually in the form of water adsorbed from the atmosphere. Crizzling is most often associated with glasses made in the seventeenth and' eighteenth centuries, but earlier examples may exist, and nineteenth century examples are by no means rare. The glasses come from rather widespread areas encompassing England, Western Europe (including Venice), Scandinavia, North America, and China. There are numerous pieces, which are known to have been crizzled for a long time, throughout all of the large collections dealing with glass of this period. Crizzling is one variant of what has often been called 'sick glass' - a persistent, but not very precise term referring to various forms of surface deterioration. These range from a slightly cloudy or dulled appearance, to crizzling, to occasional occurrences of 'weeping glasses' or 'sweating glasses', which repeatedly generate slippery surface films or droplets if exposed to humid conditions. All are related in that they are manifestations of hydrolytic attack by atmospheric water, but we will be concerned here primarily with the crizzling phenomenon. Perhaps the best known crizzled glasses are those made by George Ravenscroft, the English glassmaker credited with being the first to capitalize on the properties of lead glasses. During his early experimentation, Ravenscroft made some pieces which crizzled within a few months of manufacture, a deficiency which he quickly attempted to correct [11 . Several treatments have been suggested for crizzled glasses. Most of these involve impregnations with polymeric materials which consolidate the surface and restore transparency and a glassy reflectance. The first application of this type of treatment known to the author was that by Professor J. Arvid Hedvall of Uppsala University [21. Actually, however, none of the treatments we have seen have yielded entirely satisfactory results. Because storage under proper conditions and careful handling seem to forestall further damage to already crizzled glasses, the outlook of The Corning Museum has been to postpone treatment until a completely safe and satisfactory treatment has been perfected. This is still our outlook as far as already crizzled glasses are concerned, since these objects seem to be stable for the present. However, it has recently become known that there is a related and most urgent problem concerning crizzling [31. There exists a category of glasses in early stages of crizzling, which have taken up water over the centuries but which do not exhibit very obvious signs of deterioration. Only when they are handled and turned around under correct lighting conditions can the telltale silvery rays of beginning crizzling be seen. These glasses are of the same general origins and dates as the already crizzled glasses. They have become hydrated and 'equilibrated' over the centuries with humid environments. When brought into centrally-heated galleries or apartments, they may be subjected abruptly to very dry conditions during the winter months. For example, in our galleries the relative humidity frequently drops into the 20 - 30% range during midwinter, and upon occasions has even fallen below 15% on extremely cold days. Under such conditions these hydrated glasses become dehydrated, and the crizzling fissures, which were not very evident to begin with, open up and propagate a network of hairline cracks across the surface. Thus, these glasses can become severely crizzled - and this may happen in the course of only a few months. We have observed one serious example of this effect in our museum and suspect that a half-dozen or so other objects have deteriorated to a less marked degree over the years. In addition, we have heard several reports of similar occurrences throughout North America, Europe, and Britain. While most of the occurrences of this accelerating deterioration which have come to our attention involve vessel glasses, the author has examined one roundel of fifteenth century German glass (a glass bearing painting and silver-stained regions) which has developed an effect akin to crizzling over the past decade or so. Since it had hung adjacent to a heating register during that period, it seems very likely that a dehydration process was the cause of its accelerated deterioration. By way of definition we have coined the term 'incipient crizzling', to describe this dangerous metastable state of deterioration. It designates glasses which are hydrated and in the initial stages of crizzling (the damage being apparent only under careful inspection) and which are susceptible to a rapid surface deterioration should they be exposed to dehydrating conditions. The object of the research which follows was to arrive at recommendations for the safe storage of glasses with incipient crizzling so as to prevent their disintegration into a severely crizzled state. We are less concerned for the moment with already crizzled or 'weeping' glasses. Based mainly upon intuition and a few preliminary observations, we recommended earlier that glasses which show incipient crizzling should not be exposed to low relative humidities, that the temperature and humidity should be maintained at relatively constant levels, and that localized high temperatures, such as could result from installations with dramatic lighting, should be strictly avoided. Since then, some further progress has been made towards making firm suggestions as to safe exhibition and storage conditions based upon actual laboratory studies. The general approach to this research has been: 1. To obtain fundamental chemical information on susceptible glasses. 121 Brill, R. H. "Crizzling - A Problem in Glass Conservation." Conservation in Archaeology and the Applied Arts, Stockholm Congress, 1975. pp. 121-134. © International Institute for Conservation of Historic and Artistic Works (IIC). Used with permission. Rakow Research Library, The Corning Museum of Glass - http://www.cmog.org Table 1. Analyses of some crizzled glasses Venetian(?) Venetian(?) French French French Silesian.. American American American Jamestown" c.1709 c. 1709 c. 1750 1600-50 1725-50 1710-30 1790-1810 19th C. late 19th C. 1971 colourless colourless colourless grayish colourless colourless colourless colourless light blue green 457 461 449 1050 1498 4011 1487 1488 1630 1823 Si02 dig ~ 76 ~ 67 76.0 70.7 ~ 74 ~ 73.5 ~ 69 ~ 77 ~ 81 ~ 67 Na20 a 0.13 0.99 0.89 17.7 0.29 0.39 2.62 5.00 12.7 17.5 CaO a 1.30 0.30 0.22 1.53 2.87 1.61 3.19 2.72 1.96 4.66 K20 a 18.7 18.4 18.7 3.42 19.9 16.6 24.2 12.7 2.24 6.82 MgO a/s 0.04 0.06 ~ 0.1 ~ 0.1 0.22 0.03 0.20 0.32 0.12 0.10 ~ ~ ~ ~Al20 3 a/s 0.1 0.05 0.5 0.5 1.95 1.03 0.55 1.51 0.44 2.61 ..... ~ ~ N Fe203 a/s 0.05 0.1 ~ 0.05 ~ 0.1 0.03 0.002 0.05 0.01 0.03 0.28 N MnO a/s ~ 0.01 ~ 0.05 0.45 0.38 0.51 0.04 < 0.01 O.OOX O.OOX 0.01 PbO q/s 2.22 12.8 0.002 0.01 nf 5.88 < 0.01 nf 1.5 0.05 As20 s q 1.66 0.24 ~ 0.5 ~ 0.2 Notes: "All glasses except 1823 and 4011 a - atomic absorption. Also found in varying trace levels: are heavily crizzled. 1823 is q - quantitative, various methods. Ti02, CuO, CoO, Ag20, BaO, SrO, hygroscopic but uncrizzled; s - emission spectrography. LGO,Rb20,B203,Zr02'P20s 4011 shows incipient crizzling. g - gravimetry. contents uncertain but generally d - Si02 by difference. less than 1.0%. Where no As20 s Analyses by R. H. Bell and ~ - denotes spectrography. given, values are uncertain but C. A. Jedlicka of Lucius Pitkin, nf - sought but not found. less than 1.0%. Inc., NYC, and P. B. Adams of Corning Glass W~rks. Brill, R. H. "Crizzling - A Problem in Glass Conservation." Conservation in Archaeology and the Applied Arts, Stockholm Congress, 1975. pp. 121-134. © International Institute for Conservation of Historic and Artistic Works (IIC). Used with permission. Rakow Research Library, The Corning Museum of Glass - http://www.cmog.org 2. To characterize the crizzling process physically and chemically. 3. To evaluate the chemical durability of the susceptible glasses relative to other types of glass. 4. To duplicate crizzling in the laboratory on both synthetic glasses and actual pieces of early glass. 5. To identify the primary factors controlling the chemical mechanism of crizzling. (Although it would be desirable to establish the details of the mechanism in the sense of a true reaction and kinetic study, this is not feasible just now.) . 6. To arrive at recommendations as to how to prevent susceptible glasses, those showing incipient crizzling, from deteriorating into severe crizzling. 2. CHEMICAL COMPOSITIONS OF CRIZZLED GLASSES It has generally been held that crizzling is caused by the attack of atmospheric water, possibly augmented by the uptake of carbon dioxide, and that the susceptibility of the glasses to hydrolysis is the result of a deficiency in lime, the most common stabilizer in glasses. While we also held that view - and still do - it seemed worthwhile to confirm it by chemical analyses. Therefore, chemical analyses were made of several early crizzled ·glasses, eight of which are reported in Table 1. To simplify the table, only major and minor constituents are reported. Data on trace elements have been excluded. Also included in the table are an example of a glass showing incipient crizzling (no. 4011) and one of a modern glass (no. 1823). Both of the latter were used in experiments aimed at duplicating crizzling in the laboratory. (Descriptions of the glasses analysed are given in the Appendix.) For working within the system Na20:CaO:Si02 (soda-lime-silica glasses), a lime content of less than about 4% by weight would be regarded as very unstable by present-day standards. Even among ancient glasses, lime contents are ordinarily greater than 5.5-6.0%, and many of them are heavily weathered. It will be seen, however, that only two of the early glasses in Table 1 (nos. 1050 and 1630) are actually soda-lime glasses. The others are in the K20:CaO:Si02 system (potash-lime-silica glasses) or are glasses containing some lead (PbO). The minimum concentration of lime required to stabilize a potash glass may not be just the same as the 4% level cited above for the soda-lime glasses, but it is certainly not very different from that level. It is quite apparent from the table that all of these glasses are indeed seriously deficient in lime and should be expected to be prone to hydrolysis. Only nos. 1487 and 1823 might be judged to have borderline lime contents and these both have such excessively high total alkali contents that they would also be expected to be very unstable. (A total alkali content of 20% or greater would not be tolerated by modern commercial standards, and ancient glasses with that much alkali are usually very heavily weathered.) Nos. 461 and 4011 are the only glasses of this group which really qualify as lead glasses, and while we have not yet completed our literature search on durabilities within the system K2 0:PbO:Si02 , the potash levels are substantially greater than would be used in modern manufacture. The explanation of the compositional imbalance of these glasses is of some interest to the historian of chemical technology. Whenever glassmaking is in an ascendency, the glassmaker seeks technological means for improving the quality of his wares. In attempting to make more nearly colourless glass, 'cristallo' in the case of Venice, it was recognized that the purification of raw materials would have a beneficial effect. When leaching and recrystallization processes were introduced for the purification of plant-ash alkalis, this would have had the effect of lqwering the concentrations of calcium, magnesium, and aluminum in the resulting alkali, because these elements have a tendency to be present in less soluble chemical forms than the soda and/or potash. Consequently, when purified alkali was used for making glass, the resulting product would have been deficient in lime, magnesia, and alumina. Such glasses then would have unstable compositions until the glass technologists of the day became aware of this effect and compensated for it by adding additional lime in the form of some other ingredient. The net result in the interim would have been the production of purer and possibly more nearly colourless glass, which would have been susceptible to crizzling in the years to follow. There is ample evidence, in fact, that this is just what did happen in the descriptions of Neri regarding the purification of alkali as well as in the story of Ravenscroft's perfection of his lead-glass compositions [41. We have under way some experiments with barilla plant ashes to verify this. This effect would have been magnified if a greater percentage of alkali were used in the basic formulation, as might have been done in Venice in an effort to produce a glass with a longer working range, that is, a glass which would remain softened for a longer time and allow the glassmaker to perform the more elaborate manipulations required to make complicated decorative forms. In connection with the chemical compositions, it is worth commenting upon a common misunderstanding. One often hears the remark that it is the pink glasses which tend to crizzle, and there are, indeed, a great many crizzled glasses which have a pronounced pinkish colour. However, this pink colour is confined to the crizzled surface of the glass and the objects were initially colourless. Since manganese was often used as a decolorant, or might even have been present in some of the plant ashes, many early glasses contained manganese. When these glasses are attacked by water and alkali is leached out, the structures are opened up and the manganese becomes oxidized, yielding a pink colour in the crizzled layer. That this is true has been verified by the fact that when a crizzled layer is removed from one of these pink objects, the remaining glass is perfectly colourless. 3. ELECTRON MICROPROBE ANALYSES Electron microprobe analyses of five of the glasses appearing in Table 1 were carried out by W. T. Kane and T. W. Bierweiler of Corning Glass Works. The analyses were made on small samples of glass removed from each of the objects. The samples were mounted in cross-section so that both the crizzled layer and the unaffected glass were exposed for analysis. Individual analyses of both regions on all samples were made for silicon, sodium, 123 Brill, R. H. "Crizzling - A Problem in Glass Conservation." Conservation in Archaeology and the Applied Arts, Stockholm Congress, 1975. pp. 121-134. © International Institute for Conservation of Historic and Artistic Works (IIC). Used with permission. Rakow Research Library, The Corning Museum of Glass - http://www.cmog.org potassium, calcium, and lead (where present). Concentration maps for each element on each glass were obtained so that it is possible to see how the concentration of each element varies over an area including the glass, the crizzled layer, and their interface. The maps covered areas of about 100 x 25 p.m. Profiles for each element were also constructed to see how their concentrations varied along a continuous path from the unaffected glass out through the crizzled layers. The concentration maps and profiles established the following points, to which are added our interpretations. 1. In the four glasses which were heavily crizzled (nos. 449,461, 1050, and 1498) the sodium and potassium were very greatly depleted in the crizzled layer, indicating that these two elements had been thoroughly leached out of the glasses and probably remove!i to a large extent from the surface by washing in the past. 2. The silicon appears somewhat richer on a percentage basis in the crizzled layer than in the unaffected glass. The enrichment is the result of the depletion of the alkali, and it is likely that the total quantity of silica present was about the same before and after the crizzling attack took place. 3. The calcium and lead contents appear to have been unaffected by the leaching process because they, as within the silica, are less soluble than the alkalis. (It would have been difficult, however, to detect changes in the calcium level because the concentration was low to begin with.) 4. A void space could be detected in the four crizzled specimens which clearly marked the separation of the crizzled layer from the glass beneath. The analysts likened the appearance of the profiles to a 'step function', showing extensive depletion of the alkali outside the fissure in the crizzled layer. In two instances a second fissure was revealed beneath the crizzled layer, but this underlayer does not show complete depletion of alkali, only a tendency towards lower concentration. This indicates that the hydration and leaching reactions have proceeded onward into the glass beyond the first fissure separating the depleted layer from the glass. This serves as a reminder that we are dealing with a dynamic system, and that the process does not stop when a flake of crizzling products appears. 5. In a few places, highly localized concentrations of alkali showed up indicating that alkali had redeposited within the fissures. We believe we have also seen such deposits during microscopic examinations of various crizzled glasses. This would be the fate of alkali which had been exchanged by water but had never been washed off the glass during its history of human handling. 6. In sample no. 4011, a glass which showed only incipient crizzling, the alkalis have not been entirely removed from the glass, and the profile does not show the step-like appearance of the crizzled glasses. The alkali concentration shows a gradual depletion gradient sloping. down from the unaffected glass to the surface. The profile has the character of a diffusion front. There is some evidence of the beginning of a fissure within the hydrolysing layer. (In anticipation of suggestions which might be prompted by the demonstrated presence of some alkali within this layer, we regard it as doubtful that the process could be reversed successfully and the glassy structure of the layer reconstituted by reintroducing alkali.) 7. The overall thicknesses of the reaction zones as seen through a light microscope measure between 45 and 100 11m, but the microprobe profiles yield additional information. From the spacing of the fissures in the profiles, the thicknesses of the separated layers (the crizzled layers) can be estimated. They range from 25 to 55 11m. In three of the four 'already crizzled' glasses, the layer which had separated is totally depleted in alkali. In the fourth glass, the front of the reaction zone is still within the crizzled layer, and the undersurface of the crizzled layer is quite rich in alkali. In the three instances where the reaction zone had advanced beyond the fissure separating the crizzled layer, the depletion/hydration fronts had penetrated between 40 and 80 11m from the 'original' surface. On the piece showing only incipient crizzling, the depletion/hydration front had penetrated 23 11m into the glass. If one takes the thicknesses of the crizzled layers and ages of the glasses at face value, the hydration/alkali depletion rate of these five glasses averages out to about 0.3 11m per year. Compared to ancient glasses which are heavily weathered (those suitable for layer-counting), this is not as rapid a rate of hydration. The latter glasses hydrate at a rate of about 0.5-3.0 11m per year. However, lightly weathered ancient glasses, such as those showing iridescence, hydrate more slowly than the crizzled glasses. Iridescent Roman and Islamic glasses hydrate at a rate of only about 0.1 11m per year or less. 4. SYNTHETIC CORROSIBLE GLASSES In order to learn more about the crizzling process a series of synthetic glasses was prepared. The compositions of the glasses, which are given in Table 2, were patterned like those obtained from the chemical analyses of four of the early glasses reported in Table 1. The glasses were prepared by A. A. Erickson of Corning Glass Works and his co-workers. The compositions given in Table 2 are theoretical values calculated from batch compositions, but chemical analyses of the glasses match them closely. These glasses were used for several types of experiments. 124 Brill, R. H. "Crizzling - A Problem in Glass Conservation." Conservation in Archaeology and the Applied Arts, Stockholm Congress, 1975. pp. 121-134. © International Institute for Conservation of Historic and Artistic Works (IIC). Used with permission. Rakow Research Library, The Corning Museum of Glass - http://www.cmog.org Table 2. Compositions of synthetic early glasses Glasses susceptible to crizzling XS XT XU XV PP Si02 73.5 75.5 75.0. 65.0. 75.8 Na20 22.0. 0..1 K20 20..0. 20..0. 20..0. 18.7 CaO 2.0. 2.0. 1.0. 1.0. 1.30. MgO 1.0. 1.0. Ah 0 3 1.0. 1.0. 1.0. 1.0. 0..2 PbO 3.0. 13.0. 2.25 MnO 0..5 0..5 As20 3 1.65 Prototype 1050. 449 457 461 457 (French) (French) (Venetian) (Venetian) (Venetian) Table 3 contains compositions of synthetic mediaeval stained glasses also prepared by Dr Erickson. There are seventeen such glasses in the table. Their prototypes were groups of glasses, analysed by the author, from York, Niirnberg, and the Zerek Camii [5]. Series were also prepared to test various compositional effects on properties related to durability and weathering characteristics. The glasses represent variations in concentrations of Na20/K20, P20 S , MgO, and CuO; the effects of colour on both stable and durable glasses; and the duplication of an extremely interesting group of lead-containing mediaeval glasses. Some of these glasses have been used by Mr Bettembourg* in his research. We have carried out weathering and durability tests on several of these synthetic stained glasses, but they will not be discussed here, since they are beyond the scope of this paper. 5. WEATHERING AND DURABILITY TESTS Samples of the synthetic corrosible glasses (XS, XT, XU, and XV) were subjected to three types of testing. These were a miniature powder test, weathering cabinet exposure and autodaving. All the testing was carried out by P. B. Adams, H. V. Walters, and M. L. Nelson of Corning Glass Works using their routine testing procedures. Since the details of the individual tests are rather complicated, we shall only outline the procedures here, but further information can be obtained by writing to Mr Adams. ** The powder test consists of a water treatment of powdered glass at 9QoC for four hours. The weight of alkali extracted is then determined by chemical analysis. The weathering cabinet test consists of exposing small pieces of the glass to an environment of 98% relative humidity at 5Qo C, and making periodic inspections for surface damage, which is then expressed in a standard terminology. The autodaving was carried out at 121°C, at 15 psi, for various lengths of time, with the glasses immersed in the liquid phase. Small polished plates of the glass were used for autoclaving. (Other variations of the conditions for the tests were also used for exploratory purposes.) The first two tests were used for evaluation of the durabilities of the glasses. The conditions parallel standard glass-testing procedures, so the results can be used for comparison with more familiar types of glasses. The autodaving was undertaken to look for chemical cracking and for the investigation of hydrationdehydration effects. For the latter purpose, autodaving served to introdu~e water into the glasses. Different samples of the glasses were then stored under different relative humidity conditions (at room temperature), to see what levels of relative humidity might successfully inhibit the dehydration which produces crizzling. (As will be shown below, this hydration-dehydration treatment produces a kind of deterioration wHich is indistinguishable from the crizzling seen on actual early glasses.) The results of the tests are summarized in Table 4. Some of the findings of the tests are listed below, accompanied by our interpretations. 1. In the powder test, glasses XS and XU, the soda glass and the potash glass with the light lead concentration, showed very poor resistance to hydrolysis. Glass XV, the more heavily-leaded glass, shows a considerably better resistance; and XT, the potash-lime glass, is still better. In fact, the durability of XT approaches that of some of the poorer present-day commercial glasses. It is somewhat surprising that XT holds up as well as it does, but it indicates that the addition of even the small increment of CaO (from 1.0. to 2.0.%) over XV brings about a marked increase in stability. In comparing the durabilities of XS and XT, it should be noted that although the concentrations of soda and potash are not very different on a weight-percentage basis, in terms of mole percent the alkali content of the potash glass is markedly less (13.7% vs. 21.5%). This undoubtedly accounts for much of its increased durability. The glasses appear to rank as follows, in order of increasing durability: (very poor) XS ~ XU «:; XV