Selective Catalytic Reduction In Automotive Zdeněk Král 1 Selective Catalytic Reduction …in general • Wide technique of NOx removal • Used everywhere, where NOx is produced (and undesired) • Used mainly for exhaust gases (chimneys, exhausts, …) • Selective • We can select which molecule will be reduced (NOx, CO, CO2, SO2) • Catalytic • Reaction needs to be catalysed. • Reduction • NOx to N2 2 SCR in automotive • Reduction of NOx using reduction agent on a surface of solid catalyst in presence of oxygen • Summary equation: 4NO + 4NH3 + O2 → 4N2 + 6H2O • Other SCR reactions: 8NH3+ 6NO2 → 7N2 + 12H2O … plus many side reactions 2NH3 + NO + NO2 → 2N2 + 3H2O„fast SCR“ • Reduction agent • Needed for high conversion rates • NH3, HC (hydrocarbons) 3 … a bit of History • SCR was developer for industrial applications • 70s - applied in thermal power plants in Japan • Since 80s – widespread to Europe and USA • First mobile aplications (not powerplants) • 90s Korean cargo ships (diesel engine = electric generator) • Reason for this application - similar application as in powerplants, steady state of engine operation 4 How does SCR catalyst look like? … of urea • Ceramics carrier with active substance • SiC, Cordierite • „Mate“ • Heat resisting dense fibers • Spacer for thermal dilatation • Metal housing • Stainless steel 5 What is the active substance? … of urea • Several substances are catalytically active enough to be used for SCR • Cu and Fe zeolites (Cu-SSZ-13, Fe-ZSM5) • Metal oxides (V2O5) 6 • Mechanism is strongly dependent on exact composition of the material What is the mechanism? 7 „State of the Art“ … of urea 8 SCR in Automotive Turbocharger HOT END Oxidation cat DPF+SCR SCR ASC COLD END 9 SCR in Automotive ASC 10 NH3-SCR in Automotive Injection of AdBlue (32,5 % solution of urea in distilled water) •Injection (200°C): H2N-CO-NH2 + H2O → 2NH3 + CO2 •1. hydrolysis: H2N-CO-NH2 + H2O → NH3 + HNCO •2. acid w. water: HNCO + H2O → NH3 + CO2 11